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RECONVERSION  
and after the war better working conditions and more efficient methods became indispensable if production was to be maintained at the pre-war level.

Perhaps the most difficult problem was the dressing shop, where the cores are removed from the castings; this work is now done by high-powered jets of water in an enclosed hydro-blast equipment, and there is a much cleaner atmosphere outside. The core shop, where women are employed, has been divided into two parts, each immediately adjacent to the foundry in which the cores are required. Both shops have been completely mechanized.

The moulding sections where repetition work is done have also been mechanized and equipped with unit plants, which in the event of breakdowns prevent major stoppages and the consequent loss of productive hours. The absence of loose sand makes it difficult to realize that moulding operations are in progress. For the bigger work sand slingers have been installed to ram the moulds, and it is hoped to extend their use when larger machines are available. In the brass foundry the melting plant has been reorganized and concentrated, making it possible to remove all fumes. A modern die-casting shop has been erected.

Better working conditions throughout have resulted from the introduction of concrete floors and mechanized plant with roller conveyors, and they have been further assisted by the installation of a central heating system to replace the old open fires with their noxious fumes and by the conversion of the drying stoves from coke fires to gas recirculating methods. Wide and well-cleaned gangways, fume removal plants, mechanical lifting appliances, and good lavatory and washing accommodation with baths are other modern features of the M-V foundry.

The addition of oil-fired boilers to the works boiler plant and the conversion of the older boilers to oil burning in 1946 prevented much loss of production in the following winters when coal was scarce. A 3000-kW turbo-generator purchased as an emergency standby set during the war was installed permanently to avoid the staggering of working hours when the public electricity supply was restricted, and in 1948 this was supplemented by a 1250-kW back pressure set, from which low pressure steam is now taken for works processes and heating. But the greatest innovation was the erection of a 2000-kW gas turbo-generator, which was installed with the object of smoothing out the peak demands on the local supply. By October 8, 1948, this set had generated power in parallel with the grid, the first gas turbine plant to do so.

A central 'personnel department' was established in January 1946 with the object of ensuring the greatest possible amount of cooperation between employees and the management. K. Miller, who had been superintendent of the aircraft factory during the war, was appointed the first manager of the new department, which oversees the male employment, women's supervision, and canteen work and also provides for the coordination of all welfare schemes.